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  • Trim Manufacturing
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    Trim Manufacturing

    Trim Manufacturing

    Quick Trim Manufacturing Prediction of stresses and strains in the foam and for the cover

    With ESI Virtual Seat Solution (VSS), you can predict seat trim manufacturing and assembly at different stages of the seat development process:

    • Quick trim manufacturing prediction tool: provides seat engineers with a quick estimation of the stresses and strains in seat cover and foams for an accurate prediction of seat performance early in the development process, based on a limited amount of data.
    • Detailed sewing and assembly process enables seat engineers to perform the complete manufacturing and assembly of the seat trim parts, taking into account the assembly sequences as well as the spring and attachment tools. Manufacturing issues can be anticipated and information can be shared with the production department. 

    Quick Trim Manufacturing Prediction of stresses and strains in the foam and for the cover

    Quick Trim Manufacturing Prediction of stresses and strains in the foam and for the cover

    Anticipate manufacturing issues

    Detection of Wrinkles   Detection of Bridging Gaps

    Detection of Wrinkles

    Detection of Bridging Gaps

    Detailed prediction of sewing and assembly attachment taking into account the real physics and deformation of materials enables the detection of quality issues, such as cover wrinkles or bridging gaps before going to production.  Adapted seat design iteration tools can then be used to tests several variants, to modify the trim patterns, the sewing lines, the materials…

    Provide information to your production department

    Prediction of trim patterns Prediction of foam overbuilt

    Prediction of trim patterns

    Prediction of foam overbuilt

    Starting from the seat trim outline and taking into account the real physics and deformation of materials, VSS predicts trim patterns as well as foam overbuilt. You can then use this information for quoting, nesting, production, or to predict the seat trim assembly.

    Corrected patches shapes

    Corrected patches shapes

    Sewing process & Wrinkles removal

    TOP: Sewing process, BOTTOM: Wrinkles removal
     
    The sewing and wrapping processes of a FORD seat under development have bee simulated. Some craftsmanship issues - wrinkles of the cover and a bridging gap - have been predicted and confirmed by the physical prototype.
    Reference: FORD Publication "Visual Seat Prototyping Application for Craftsmanship, Comfort and Safety", NAFEMS 2011

    VSS Auto Galaxy

    Select a seat application to find out more:

    • Trim Manufacturing
    • Posture and Static Comfort
    • Whiplash
    • Dynamic Comfort
    • Thermal Comfort

     

    技術資料

    • Design of an ergonomically correct vehicle seat using Digital human model and virtual seat prototype
    • Thermal Comfort Prediction for Heated Seat
    More ...

    ダウンロード

    • Virtual Seat Solution for Automotive Brochure
      pdf / 1.95 MB
    • Human Modeling for Safety, Comfort, Ergonomics and Medical Applications Flyer
      pdf / 221.36 KB

    Videos

    • Design, engineer and deliver a safe, lightweight, comfortable seat, using Virtual Seat Protoyping
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    Page URL:
    https://jp.esi-group.com/software-solutions/virtual-performance/virtual-seat-solution/automotive-seat/trim-manufacturing
    Permanent link to the page:
    https://jp.esi-group.com/node/4951
    • Virtual Prototyping
      Building the Virtual Prototype Enabling the Factory of the Future Delivering the Hybrid Twin™
    • 製品情報
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    • エンジニアリングサービス
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